The Importance of Work Accident Prevention

Oct 13, 2025 by pynkocean.com 11 views

Introduction

PT. Charoen Pokphand Indonesia, a leading livestock feed producer company, has been facing a significant increase in the number of work accidents in the production department, particularly in the feed mill area. The data from 2006 to 2008 shows that accidents most often occur in the Screw floor feed mill area, feed mill daily tanks, and finish goods. To overcome this problem, this study applied the Fault Tree Analysis (FTA) and Cost Benefit Ratio (CBR) method in an effort to prevent work accidents.

The Importance of Work Accident Prevention

Work accidents can have severe consequences, including loss of life, injury, and damage to property. In addition to the human cost, work accidents can also have a significant impact on the company's productivity and profitability. Therefore, it is essential to identify the causes of work accidents and implement effective prevention measures to minimize the risk of accidents.

Revealing the Cause of the Accident with Fault Tree Analysis

The FTA method is a systematic approach used to identify the basic causes of work accidents. Through a detailed analysis, FTA builds a "tree" that shows a causal relationship between various factors that can cause accidents. This study found that accidents in the SCREW floor feed mill area, feed mill daily tanks, and finish goods have various causes, ranging from human factors, such as negligence and lack of training, to environmental factors, such as unsafe workplace conditions.

Human Factors in Work Accidents

Human factors, such as negligence and lack of training, are a significant contributor to work accidents. Employees who are not properly trained or who are not aware of the safety procedures can increase the risk of accidents. In addition, employees who are not motivated or who are not committed to safety can also contribute to accidents.

Environmental Factors in Work Accidents

Environmental factors, such as unsafe workplace conditions, can also contribute to work accidents. Poor lighting, inadequate ventilation, and slippery floors can increase the risk of accidents. In addition, equipment that is not properly maintained or that is not designed for safe use can also contribute to accidents.

Determine the Optimal Solution with the Cost Benefit Ratio

After identifying the cause of the accident, this study then analyzed various alternative prevention and selecting optimal solutions using the CBR method. The CBR method compares the costs of each prevention solution with the benefits produced.

Alternative Prevention Solutions

The following is an alternative prevention selected for each area based on the lowest CBR value:

Feed Mill Floor Screw: Making a fence with a CBR value of Rp. 10,089,683,33.
Feed Mill Daily Tank: Operator Training with a CBR value of Rp 3,454,379,352.51.
Finish Goods: Making a fence with a CBR value of Rp. 67,264,550.

The selection of alternatives with the lowest CBR shows that this solution provides the highest benefits compared to the costs incurred.

The Importance of Implementation and Monitoring

It is essential to remember that the chosen solution is only the first step. Implementation of precise and structured prevention solutions, and periodic monitoring, it is very important to ensure the effectiveness of work safety programs.

Implementation of Prevention Solutions

To ensure the effectiveness of work safety programs, it is essential to implement prevention solutions precisely and in accordance with safety standards. This includes ensuring that all employees are trained and aware of the safety procedures, and that all equipment is properly maintained and designed for safe use.

Monitoring and Evaluation

Regular monitoring and evaluation are essential to assess the effectiveness of the program and identify new potential risks. This includes conducting regular safety audits, analyzing accident reports, and conducting employee surveys to identify areas for improvement.

Socialization and Training

Conducting socialization and training of work safety routinely to all employees, so that all employees understand and apply the culture of occupational safety. This includes providing regular training on safety procedures, conducting safety drills, and promoting a safety culture within the organization.

Conclusion

By implementing a structured and effective accident prevention program, PT. Charoen Pokphand Indonesia can create a safer work environment, increase productivity, and maintain employee welfare. The use of the Fault Tree Analysis method and the Cost Benefit Ratio method can help identify the causes of work accidents and select optimal prevention solutions. By implementing these solutions and monitoring their effectiveness, PT. Charoen Pokphand Indonesia can minimize the risk of work accidents and create a safer and more productive work environment.

Recommendations

Based on the findings of this study, the following recommendations are made:

Implement a structured and effective accident prevention program that includes precise and structured prevention solutions, and periodic monitoring.
Conduct regular safety audits to identify areas for improvement and ensure the effectiveness of the program.
Provide regular training on safety procedures to all employees to ensure that they understand and apply the culture of occupational safety.
Promote a safety culture within the organization by conducting safety drills, providing regular safety updates, and recognizing and rewarding employees who contribute to a safe work environment.

By implementing these recommendations, PT. Charoen Pokphand Indonesia can create a safer and more productive work environment, and minimize the risk of work accidents.

Introduction

The use of Fault Tree Analysis (FTA) and Cost Benefit Ratio (CBR) in work accident prevention has become a widely accepted practice in many industries. However, there are still many questions and concerns about the application of these methods. In this article, we will address some of the frequently asked questions (FAQs) about the use of FTA and CBR in work accident prevention.

Q: What is Fault Tree Analysis (FTA)?

A: Fault Tree Analysis (FTA) is a systematic approach used to identify the basic causes of work accidents. It builds a "tree" that shows a causal relationship between various factors that can cause accidents.

Q: What is Cost Benefit Ratio (CBR)?

A: Cost Benefit Ratio (CBR) is a method used to compare the costs of each prevention solution with the benefits produced. It helps to identify the most cost-effective solution.

Q: How does FTA help in work accident prevention?

A: FTA helps to identify the basic causes of work accidents, which can be used to develop effective prevention measures. It also helps to identify the most critical factors that contribute to accidents.

Q: How does CBR help in work accident prevention?

A: CBR helps to identify the most cost-effective solution for preventing work accidents. It compares the costs of each prevention solution with the benefits produced, which helps to prioritize the most effective solutions.

Q: What are the benefits of using FTA and CBR in work accident prevention?

A: The benefits of using FTA and CBR in work accident prevention include:

Improved safety: FTA and CBR help to identify the most effective prevention measures, which can lead to improved safety.
Reduced costs: CBR helps to identify the most cost-effective solutions, which can reduce costs.
Increased productivity: By reducing the risk of accidents, FTA and CBR can help to increase productivity.
Better decision-making: FTA and CBR provide a systematic approach to decision-making, which can lead to better decisions.

Q: What are the limitations of FTA and CBR?

A: The limitations of FTA and CBR include:

Complexity: FTA and CBR can be complex and time-consuming to apply.
Data requirements: FTA and CBR require accurate and reliable data, which can be difficult to obtain.
Subjectivity: FTA and CBR can be subjective, as the interpretation of results can vary depending on the individual.

Q: How can FTA and CBR be applied in different industries?

A: FTA and CBR can be applied in different industries, including:

Manufacturing: FTA and CBR can be used to identify the causes of accidents and develop effective prevention measures.
Construction: FTA and CBR can be used to identify the causes of accidents and develop effective prevention measures.
Healthcare: FTA and CBR can be used to identify the causes of accidents and develop effective prevention measures.

Q: What are the future directions for FTA and CBR?

A: The future directions for FTA and CBR include:

Integration with other methods: FTA and CBR can be integrated with other methods, such as risk assessment and hazard analysis.
Development of new tools: New tools and software can be developed to make FTA and CBR more efficient and effective.
Increased use in different industries: FTA and CBR can be used in different industries, including healthcare and finance.

By addressing these FAQs, we hope to provide a better understanding of the use of Fault Tree Analysis and Cost Benefit Ratio in work accident prevention.